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Wire Type Machine

Wholesale Wire Type Machine Supplier

Advantages of Wire Type Machine

1. Wide adaptability

Wire type machine are suitable for various mines, while flame cutting is only suitable for granite mines with high quartz content and few cracks.

2. Powerful function and high efficiency

First, the mining depth is deep, up to 10~20m or even deeper, and flame cutting is generally only within 10m; secondly, the cutting speed is fast, generally reaching 3~4m2/h, which is 2~3 times that of flame cutting.

3. Multi directional cutting

Wire type machine can cut vertically, horizontally, diagonally and blindly, while flame cutting can only cut vertically.

4. High output and low comprehensive cost

First of all, the cutting surface of the wire type machine is very flat and will not cause any internal damage to the stone. Secondly, the sawing gap is very small, only about 11mm, which will not cause waste of resources.

5. Safety and environmental protection

The wire type machine has no noise, no dust, and does not affect the nearby residents. It has a high degree of automation, independent control, low labor intensity and high safety.

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Why Choose Us

Expert engineers

Our experienced technical staff is composed of engineers specialized in every applicable discipline of product development.

Experience skills

We have the experience and expertise to find solutions to your needs.

Trusted work

We are proud to serve many of the leading businesses.

Guarantee service

We guarantee the safety and quality of our products, and have passed extensive inspections.

History Present and Future of Wire Type Machine

The history of wire type machines dates back many centuries, with evidence of rudimentary stone-cutting tools found in ancient Egypt and Greece. Over time, these tools evolved into more sophisticated machines, such as the water-powered saws and drills used during the Renaissance period. Today, wire type machines are used in a wide range of industries, from construction and architecture to jewelry making and sculpture.

In terms of the present and future of wire type machines, the industry is constantly evolving. Advancements in technology have led to the development of more powerful and efficient machines, as well as new techniques for cutting and shaping stones. For example, wire type machines are becoming increasingly popular in the mine industry, allowing for highly precise cuts without damaging the stone. It has a long history for human beings to use stone for cutting. More than half a million years ago, people knew to use stone as a tool to cut other stones, make tools to hunt, trim caves and maintain daily life. Stone can be said to be the oldest tool for processing and cutting.As to the development of the society,we are using more and more wire type machine in our daily life.Many of our cutting machines are more advanced and automatic than before.The future development of wire type machinery will be more diversified, high efficiency, precision, automation and assembly line.

Application of Wire Type Machine

Marble or Granite Tables

Cubes

Bar Tops

Flooring

Indoor and Outdoor Fireplaces

Outdoor Barbeques and Kitchens

Conference Tables

Foyer

Statue Bases

Unique Artistic Applications

Maintenance Tips for Wire Type Machine

Lubricate the components

There are multiple moving components in all wire type machine designed for manufacturing purposes. These should be lubricated or greased regularly to ensure smooth movement and performance. If the surfaces of pertinent parts are dry, friction will be generated during operation. This will translate into premature wear of the affected surfaces. In addition, your machines will become more prone to overheating and subsequent damage. You should note that the wrong lubrication could affect functionality. Therefore, check the owner’s manual for suitable recommendations.

Clean the machine

You should inspect the wire type machine and perform housekeeping tasks after every shift. Typically, when the equipment is used for any work, chips of the raw materials and other forms of debris will fall on the surfaces. Moreover, most workshops and industrial set-ups are exposed to environmental dust and dirt. If the machinery is not cleaned, these small materials will flow into the moving components. When another shift is carried out, the accumulated dirt and debris will cause friction and wear and might even damage other sensitive internal systems. Daily clean-up will prevent these detriments.

Service the peripherals

Numerous accessories and peripheral components are incorporated into wire type machine operations to promote productivity and convenience. These can include cooling systems, chip conveyors and work-holding fixtures. While these are not per se part of the primary equipment, they can affect overall performance. Therefore, you should perform servicing tasks for them as part of your maintenance program. For example, you should ensure that your work-holding fixtures are aligned, the coolant nozzles clear and chips cleared.

Method Steps of Wire Type Machine

01/

The diamond wire saw needs to be divided into cutting directions, and there are clear arrow marks on each clip of the spring diamond beaded wire saw.

02/

If an arrow does not indicate it, it can also be identified by the beads of the diamond-beaded wire saw itself. The long beaded base is the tail and the short is the front, so the short front is the cutting direction of the spring diamond beaded wire saw.

03/

Before use, the diamond wire saw is a closed cycle after docking, if not, it needs to be docked first.

04/

When using, please make sure that the cutting direction of the diamond wire saw is forward, and cannot be cut in the opposite direction, to avoid the taper at the front and rear ends of the beading, and ensure the normal use of the diamond beading wire saw.

Features of Wire Type Machine for Granite

Wide range of applications. It can not only be used to mine marble, granite, etc. but also can be used with other devices for trenching, separation, shaping, disintegration, etc.
The mining depth is deep, the cutting speed is fast, the machine body can realize 360° rotation, and can cut in various directions such as vertical and horizontal.
The high degree of automation, simple and direct operation interface, easy to operate and master, realize automatic control of the cutting process.
Safety and environmental protection, no noise, no dust, separate control, and the low labor intensity of workers.
Strong function, high efficiency, mining depth can reach 10~20m or even deeper. Fast cutting speed, up to 3~4㎡/h.

Why Use a Wire Type Machine?

The ancient quarrying method is generally mining by blasting, which not only seriously damages the environment, but also causes a waste of resources. Therefore, the most commonly used mining method at present is to use a quarry wire type machine. The wire type machine for marble granite can cut in any direction without being limited by the size of the stone. Moreover, the cutting surface of the stone cut by this equipment is smooth, the cutting edge is neat, and the contour of the processing surface is precise. These advantages are very widely used with mining wire type machines.

Five Precautions for the Use of Wire Type Machine

As we all know, the wire type machine is widely used as a mining machine, but it should also pay attention to safety when using it. These five precautions should be kept in mind:

Try to turn off the switching power supply of the power supply system before connecting to the main switching power supply of the wire type machine.

When adjusting the up and down position and orientation of the drive flywheel, be sure to recognize whether there are roadblocks around and whether other parts of the machinery and equipment will be encountered. When the drive flywheel is adjusted to the terminal station of the upper and lower positions, the adjustment should be terminated first to prevent damage to the screw nut or damage to the motor winding. It is strongly required that the drive flywheel does not have to be adjusted to the upper and lower terminal positions. The driving flywheel cannot be turned vertically upward, otherwise the main motor cable will be twisted.

When carrying out laser cutting, always check the supply status of cooling circulating water. Once the supply of cooling circulating water is not timely, the laser cutting should be terminated first to prevent damage to the bead rope.

It is forbidden to carry out sawing work when the switching power supply is out of phase.

When the wire type machine laser cuts the separated body, it must follow the standard of laser cutting the sea level first and then laser cutting the vertical plane. During the whole process of sea-level laser cutting, the support plate wedge should be added to the saw seam that has already been laser-cut. To avoid the falling of the rock layer and pressing the bead rope, which will lead to the bead rope billing and safety accidents. If necessary, it can also be installed vertically Insert the wedge support plate into the straight saw seam to separate the body.

Certificate

ISO 9001: 2015 quality system certification, CE safety certification.TUV certification.

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Our factory

Quanzhou Hiende Mechanical And Electrical Technology Development Co, Ltd (formerly:Fujian Shuinan Stone Machinery Co. Ltd )was founded in 1997, with a long history and good reputation in domestic and international stone machinery manufacturing industry. After 20 years of innovaton and technology enterprises in stone mining and processing equipment with well-known brands"SHUINAN".

FAQ

Q: What machine is used to cut stones?

A: Waterjet Stone Cutting Machine.
In fact, a high-pressure waterjet can easily cut 12 inches of stones at amazing speed levels. A garnet stone cutting machine is one of the best kinds of waterjet stone cutters, as it can cut through harder materials like stainless steel, copper, aluminum, and carbon steel.

Q: Is it better to cut stone wet or dry?

A: There are two different methods when cutting: wet and dry. Wet cutting is by far the preferred option - water is a diamond's best friend! As an unwritten rule, any dry blade can be used wet, however, a wet blade cannot be used dry.

Q: What is the fastest way to cut rocks?

A: The quickest way to reduce a large rock to smaller pieces is with a rock hammer. As obvious as this sounds, many people slave over their saws when a few quick blows from a rock hammer would do the job.

Q: What is a cutter used for?

A: Cutters are designed to cut materials of different kinds of products such as wires, cables (electrical, coax, multi-strand), wire ropes, fencing, bolts, rods, pre-stressed concrete wires, and strapping.

Q: What type of simple machine is most often used to cut things?

A: Wedge
It is often used to split, cut or raise heavy objects depending on the angle of the sides of the wedge.

Q: Which rock is easy to cut?

A: Sandstone, being a sedimentary rock, is typically much softer than igneous rock, making it easier to work with and to cut precisely.

Q: What rock can't be scratched?

A: Diamond is the hardest mineral; no other mineral can scratch a diamond.

Q: What is a diamond wire saw used for?

A: Typical applications include sawing through large pipes, demolition of concrete pillars and foundations, deep sawing in confined spaces and jobs that require dry cutting. There are also special applications suitable for wire sawing, such as dismantling of large vehicles and sawing under water.

Q: Do wire saws work?

A: Another is the precision of the cut. Their main disadvantage is the slower speed. Other disadvantages include a greater chance the wire will break and any surface imperfections can cause errors in the cut.

Q: Can a wire saw cut metal?

A: Once set up, wire saw through any concrete, stone, or metal structure. Some wire saws like the concrete wire saw are embedded with diamond segments on the thin steel wire to cut through hard materials via abrasions. The wire is threaded across a system of pulleys that are aligned within the direction of the cut.

Q: Can diamond wire cut wood?

A: Advancements in new high speed diamond wire cutting machines have made this process suitable for wood machining.

Q: What can a diamond saw blade cut?

A: The produced blade is suitable for cutting a wide variety of materials, including concrete, granite, ceramic tile, asphalt, bricks, and other hard stone, as well as nearly any other type of building material.

Q: What material Cannot be cut by a diamond cutting tool?

A: One very important notice is that diamond tools cannot be used to cut steel or iron alloys. The reason for that is that all of them contain a considerable amount of carbon atoms. Machining is always carried out at high temperatures and since both diamond and steel contain carbon, the atoms can sinter when heated.

Q: Can a diamond saw cut glass?

A: Most diamond blades on the market are geared towards cutting ceramic tile, and while they may advertise the they work with glass as well, they don't actually work very well with glass. Sure they'll cut through the glass but they'll also tend to chip the edges pretty dramatically.

Q: How long does a diamond saw blade last?

A: If you work with the same low quality diamond blade under poor conditions (cutting the hardest materials without knowing the technique, dry cutting, etc.), it could be half or less. By using a professional quality diamond blade, the best tile cutter, under normal conditions, it can reach over 120 working hours.

Q: Will a diamond blade cut brick?

A: The use of a correct diamond blade on a circular saw is the best option for cutting bricks as the diamonds affixed at the band of the blade allows you to cut smoothly and effortlessly through a solid material like brick.

Q: Do diamond blades cut rebar?

A: Rebar is the backbone of concrete construction and the bane of bits and blades alike. If cutting rebar when exposed, a diamond blade will make quick work of the cut, but it greatly reduces the life of the blade. This is because diamond blades ＂cut＂by grinding the material as opposed to other blades that rip and tear.

Q: Is wire cutting hard?

A: Wire sawing is a relatively gentle process, particularly when cutting with slurry. The gentle, low-force cutting action and fine abrasive leads to reduced depth of damage on the cut surface.

Q: How do you keep a diamond blade sharp?

A: How to sharpen diamond blade–dressing the blade. After using the diamond blade for too long, the soft metal bond starts to melt over the diamond particles making the blade go dull. This is when you need to dress the blade. For this purpose, you will need a diamond blade sharpening stone.

Q: What is concrete wire sawing?

A: A concrete wire saw is a power tool that uses a diamond-coated wire to cut through concrete, stone, and other hard materials.

As one of the leading wire type machine manufacturers and suppliers in China, we warmly welcome you to buy high quality wire type machine at low price from our factory. Good service and cheap products are available. For more information, contact us now.